If you run a stone crusher unit, you already know the pain. Vehicles load up, drive out through one of your many exit points — and simply vanish without a weigh-bridge receipt (Kanta Pavti). By the time you realise it, the material is gone and so is your revenue.
At xNETRA, we built a system specifically to solve this problem. It's called the AI Loader Monitoring System — and it works silently, intelligently, and around the clock, so you don't have to.
The Problem: Multiple Exit Points, Zero Accountability
Most stone crusher sites have several exit routes. Managing every gate with manual supervision is expensive, unreliable, and frankly — easily bypassed. Drivers know the loopholes. Some exploit them. The result is consistent, silent revenue leakage that rarely shows up until it's too late.
What if the accountability didn't depend on the exit gate at all — but started at the point of loading itself?
The Solution: AI Camera System Installed Inside the Loader
xNETRA installs a custom AI camera system directly inside your loader — the machine that physically loads material into vehicles. From this vantage point, the system captures every single loading activity, whether it happens during the day or deep into the night.
Night operations are fully covered too. Since loaders have their own built-in lights, the camera produces clear, usable footage even in complete darkness. The system is also engineered to handle the dust-heavy environment typical of crusher sites — delivering reliable output without degradation.
Critically, the system is tamper-proof. Loader drivers cannot switch it off, interfere with it, or work around it. It's installed in a way that has zero impact on the driver's daily routine — they simply do their job while the system does its job.
What the System Tracks: Three Core Data Points
Every time a vehicle is loaded, the AI system automatically captures and records three critical pieces of information:
1. Best-quality image of the vehicle — captured at the moment of loading for visual identification.
2. Number plate recognition (ANPR) — the vehicle's registration number is automatically read and logged.
3. Date and time of loading — an accurate timestamp for every loading event.
The Intelligence Layer: AI Reconciliation with Kanta Pavti Data
Capturing data is only half the story. The real power lies in what our AI software does with it.
The system automatically reconciles loader activity data against your weigh-bridge records (Kanta Pavti). Every vehicle that was loaded is cross-checked against every receipt that was generated. Any mismatch is flagged instantly.
This means the software will alert you to:
✓ Vehicles that were loaded but have no Kanta Pavti generated.
✓ Receipts raised against incorrect vehicle numbers due to human error.
✓ Vehicles that were partially loaded, weighed, and then loaded further — a common manipulation tactic.
Catching the Smartest Tricks in the Book
Over time, certain patterns of fraud have become disturbingly common at crusher sites. One of the most sophisticated involves loading a vehicle partially, generating a weigh-bridge receipt for that load, and then asking the loader operator to add one or two additional bucket-loads after the weighing is done.
The vehicle is billed for less material than it actually carries — and nobody notices. Until now.
xNETRA's AI Monitoring System tracks every bucket drop. If additional loading happens after a receipt is generated for a vehicle, the system flags it as an anomaly and sends you an alert in real time.
Built on the World's Best ERP Platform
The entire technology stack — AI cameras, custom chips, reconciliation software, and alerting — is built on top of Odoo, the world's leading open-source ERP platform. xNETRA is an official Odoo Authorized Learning Partner, which means our clients benefit from enterprise-grade reliability, seamless integration, and long-term support.
All data is processed by our custom AI chips and proprietary software — purpose-built for the harsh, dusty, high-throughput environment of Indian stone crusher operations.
What This Means for You as a Crusher Owner
You didn't get into this business to spend your days chasing missing vehicles and questioning your own staff. With xNETRA's AI Loader Monitoring System in place, the operational integrity of your crusher is no longer a daily concern — it's a solved problem.
Your crusher is monitored. Your revenue is protected. Your focus stays where it belongs — on growing your business.